Overview
One of the silent threats to solar system performance is mounting system failure due to loose bolts, corrosion, or structural fatigue. Over time, such issues lead to panel misalignment, reduced energy generation, and expensive site visits. To eliminate this, Jeho Ashar Energy designs mounting systems to run for over a decade with little to no maintenance—ideal for Nigeria’s remote communities, farms, schools, and off-grid installations.
Why Maintenance-Free Mounting Matters
- Reduces long-term OPEX (operating expenses)
- Prevents downtime in remote areas where repair services are slow or unavailable
- Eliminates safety risks from falling panels or frame shifts
- Builds customer confidence and simplifies after-sales service
Jeho Ashar’s Low-Maintenance Design Features
🧱 8.1 Corrosion-Resistant Materials
- All mounts are built from anodized aluminum or hot-dip galvanized steel, rated to withstand:
- Rain
- Humidity
- Salt air (coastal environments)
- UV-resistant plastic end caps and panel spacers prevent premature wear
🔒 8.2 Vibration-Proof Fasteners
- Uses self-locking nuts, spring washers, and torque-rated bolts
- Prevents loosening due to thermal expansion, wind, or panel movement
- No re-tightening needed—even in high-vibration environments
🛠️ 8.3 Pre-Assembled Rail and Clamp Kits
- Precision manufacturing ensures perfect alignment, reducing installer error
- Once installed, the frame maintains integrity without sagging or stress shifting
💧 8.4 Drainage and Debris Management
- Tilted mounting angles allow natural runoff of rainwater
- Open rail design prevents leaf and dust accumulation, reducing panel shadowing and cleaning needs
Field Case: Microgrid for Rural Health Post in Lagos
Jeho Ashar installed a 15kW solar microgrid on elevated ground-mounted brackets. After 3 years:
- No fasteners required retightening
- No rust, sagging, or structural wear observed
- Health post staff had performed zero system maintenance beyond basic panel cleaning
Additional Benefits for Clients and Installers
- Fewer return site visits for technical teams
- Longer warranty alignment between structure and solar panels
- Ideal for NGO- or government-funded solar projects where longevity is critical
